We begin with a Non-Disclosure Agreement (NDA) to ensure full protection of your intellectual property. Upon confirmation, our engineering and project team will review your RFQ, product brief, target specifications, and commercial requirements to initiate the project.

Clients may provide 3D CAD files, 2D drawings, or physical samples (preferred formats: STEP/STP, IGES/IGS, X_T). Our engineering team will evaluate the design and align with you on key technical points including structure, function, material selection, and compliance requirements.

A comprehensive DFM review is conducted specifically for sanitary ware applications (shower heads, faucets, toilet seats, bathroom accessories). We optimize the design for: Moldability and structural integrity Material selection (ABS, PC, POM, LSR, metal inserts, etc.) Surface finishing feasibility (chrome, PVD, coating, etc.) Tolerance and assembly considerations A detailed DFM report is submitted for approval before tooling begins.

We provide rapid prototyping solutions (3D printing, CNC, or soft tooling) to validate:
Product structure and ergonomics
Water flow performance (for shower heads)
Sealing and leak-proof performance (for faucets/valves) This stage helps reduce risk and ensures design accuracy before tooling investment.

Trial molds (single or low-cavity) are developed to produce engineering samples. These samples are used to verify:
Fit, form, and function
Assembly compatibility
Initial cosmetic appearance

Upon sample approval, we proceed with full production mold manufacturing based on your volume requirements. We conduct T1, T2 trials and provide pre-production samples to confirm:
Dimensional stability
Surface quality
Process consistency

We execute controlled production using:
Plastic injection molding
LSR molding
Die casting (if applicable) Strict process controls ensure stable output and consistent quality for all sanitary ware components.

Components undergo qualified finishing processes based on product requirements, including:
Polishing
Chrome plating
PVD coating
Spray coating
Laser marking / branding All finishing processes are controlled for adhesion, corrosion resistance, and visual consistency in compliance with international standards.

We implement a comprehensive quality control system including:
Dimensional inspection
Functional testing
Cosmetic inspection
100% inspection where required Customized packaging solutions (retail boxes, blister packaging, private labeling) are available to meet your branding needs.

We provide full assembly services with controlled processes, including:
Seal and component installation
Torque control and leak testing
Functional verification Ensuring finished products are fully assembled and ready for market.

Finished goods are prepared for shipment according to your logistics requirements. We support:
Global shipping coordination
Flexible delivery terms After-sales service including quality feedback, replacement, and continuous improvement