Die casting is a precision manufacturing process in which molten non-ferrous metals—most commonly aluminum, zinc, or magnesium—are injected into hardened steel molds under high pressure to produce near-net-shape components with tight tolerances and superior surface finish. The rapid solidification inside the die enables the formation of complex geometries, thin walls, and consistent dimensional accuracy, making the process highly suitable for high-volume production. In the sanitary and plumbing sector, die casting is widely used to manufacture structural and decorative parts for shower heads, faucets, toilet seat hardware, and other bathroom accessories, where strength, corrosion resistance, and high-quality appearance are critical. This process delivers excellent repeatability, cost efficiency, and cosmetic quality for premium bathroom products.
Die casting enables the production of custom sanitary parts and bathroom components with thin walls and intricate designs while maintaining dimensional stability.
Metal die castings offer superior strength and high-temperature resistance compared to plastic parts. Aluminum, in particular, provides an excellent strength-to-weight ratio.
Standard tolerances range from ±0.003″–0.005″ per inch, with tighter tolerances of ±0.001″ achievable for complex designs and specific materials.
Die cast parts can be finished with smooth or textured surfaces, plating, or paint to enhance aesthetics, durability, and corrosion resistance.
Aluminum is the most widely used material in die casting for shower heads, faucets, toilet seat parts, and other bathroom accessories due to its outstanding balance of strength, weight, and corrosion resistance. Aluminum die castings provide excellent thermal conductivity, high dimensional accuracy, and superior machinability, making them ideal for both structural and decorative bathroom components. In addition, aluminum is fully recyclable, supporting sustainable manufacturing.
Common aluminum die casting grades we supply include A360, A380, A383 (ADC12), and A413, all selected for their reliability in high-volume, precision production.
Zinc alloys are preferred when tight tolerances, fine surface detail, and premium cosmetic finishes are required for bathroom hardware. Their excellent fluidity and low melting point enable the production of complex, thin-wall parts with exceptional dimensional stability, making them ideal for faucet bodies, shower brackets, toilet seat hinges, and decorative bathroom accessories. Zinc alloys also offer high hardness, impact strength, and easy plating for chrome or specialty finishes.
We work with a full range of industry-standard zinc die casting alloys, including Zamak 2, Zamak 3, Zamak 5, Zamak 7, ZA-8, ZA-12, and ZA-27, to match specific performance and finishing requirements.
We enforce rigorous QC across every die-cast run for shower heads, faucets, toilet seat parts, and other bathroom accessories, starting with incoming material verification and tool try-out validation. Parts undergo dimensional inspection (CMM), porosity checks (X-ray/CT where required), mechanical and surface tests (hardness, plating adhesion, salt-spray), and functional/pressure testing for wet-service components. Every batch is traceable with documented inspection reports, PPAP/PPF samples on request, and full conformity to ISO/IATF quality protocols to ensure reliable performance and consistent cosmetic quality for sanitary applications.
Our automated facility supports custom shower heads, faucets, toilet seat parts, and other bathroom accessories, giving us full control over tooling, production speed, and scalability.
With ISO 9001:2015 and IATF 16949 systems, we run multi-stage inspections from raw material to final shipment, with PPAP, CMM reports, and surface validation for every project.
Low-cost tooling and production-grade alloys allow fast, accurate prototypes to validate design, fit, and finish before volume production.
We support DVT/PVT, pilot runs, and full-scale manufacturing with stable processes and statistical controls to ensure consistent quality at any volume.
Discover our diverse range of high-quality shower heads,faucets,toilet seat and accessories,designed to meet the custom needs of every style and budget.
