JEKARE provides full-cycle engineering for custom sanitary-ware parts, from concept to mass production. Our in-house teams deliver feasibility analysis, prototyping, tooling development, and precise 2D/3D CAD designs.
We specialize in high-speed progressive dies, deep-draw tooling, and precision forming dies for bathroom components, using advanced materials and simulation to achieve tight tolerances, long tool life, and corrosion resistance.
Plastic injection molds are designed for high-precision production of sanitary-ware components by injecting molten thermoplastics into engineered cavities. These molds enable tight dimensional control, smooth cosmetic surfaces, and repeatable performance.
They are widely used for shower-head housings, faucet handles, valve covers, and functional bathroom accessories.
Silicone rubber molds are used to produce flexible, elastic components with excellent sealing and chemical resistance. Compression or transfer molding processes ensure consistent material flow and uniform wall thickness.
Common applications include sealing gaskets, valve membranes, soft-touch parts, and vibration-damping components in bathroom products.
LSR molds utilize a closed, automated injection process to mold liquid silicone with high precision and cleanliness. LSR tooling supports complex geometries, thin walls, and flash-free surfaces.
LSR is ideal for high-performance seals, water-contact components, hygienic parts, and long-life elastic elements used in faucets, valves, and sanitary fittings.
Gravity casting molds form metal components by pouring molten alloy into permanent or semi-permanent molds using gravity. This process delivers excellent strength, surface quality, and dimensional stability.
Typical sanitary applications include faucet bodies, valve housings, connectors, and metal structural parts requiring durability and corrosion resistance.
Metal stamping dies shape sheet metal through punching, bending, and forming operations. High-speed progressive dies enable efficient mass production with tight tolerances and consistent quality.
They are commonly used for bathroom brackets, mounting plates, decorative covers, and thin-gauge metal components integrated into sanitary assemblies.
Our advanced machining and toolmaking equipment—including high-speed CNC, wire EDM, and grinding centers—allows us to achieve tolerances as tight as:
This level of precision is critical for producing high-performance bathroom components such as sealing interfaces, valve frames, and decorative metal parts.
To support the high standards of the sanitary industry, we implement multi-layer quality control systems throughout the product lifecycle. Prototype, pre-series, and mass-production quality plans are developed in CAQ systems, supported by PPAP, PPF, or EDI sampling when required.
Statistical process control, in-line camera inspection, and high-precision metrology equipment ensure that every custom bathroom partmeets strict dimensional, cosmetic, and functional requirements. Preventive maintenance programs guarantee long-term tool and system stability.
Ready to move from concept to production? Contact our engineering team to request a quote, order a prototype, or schedule a technical review — and let Jekare accelerate your next sanitary-ware innovation.
Discover our diverse range of high-quality shower heads,faucets,toilet seat and accessories,designed to meet the custom needs of every style and budget.
